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Introduction to the features of automatic spot welding machine

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Introduction to the features of automatic spot welding machine

  • Time of issue:2021-03-12

Introduction to the features of automatic spot welding machine

(Summary description)Traditional battery welding equipment can only rely on humans to perform single welding manually, which is inefficient, consumes huge labor and resources, and has hidden dangers. With the development of technology, it is required to improve welding efficiency under the premise of ensuring quality.

  • Time of issue:2021-03-12
  • Views:
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  Traditional battery welding equipment can only rely on humans to perform single welding manually, which is inefficient, consumes huge labor and resources, and has hidden dangers. With the development of technology, it is required to improve welding efficiency under the premise of ensuring quality.

  Sturtech single-sided automatic spot welding can realize quick switching of skip spot welding, single point, double point or three point mode, and can set the spot welding direction arbitrarily, optimize the programming of the spot welding path, save welding time and improve production efficiency .

  1. Features of automatic spot welding function:

  1. The large 7-inch touch screen makes the operation more convenient and the display clearer.

  2. Three file programming modes: manual input, array, CAD graphics import, simple and quick response to various complex program editing.

  3. The welding head has the function of air cooling or water cooling, which can effectively reduce the influence of the temperature of the welding needle on the welding quality.

  4. Support breakpoint start, automatic start and manual start mode conversion.

  5. Simple programming, support any point programming and array programming, the solder joints can realize jump spot welding, single-point, double-point, and three-point mode fast switching, the rotating head can set the spot welding direction arbitrarily, and the spot welding path is optimized Programming saves welding time and improves production efficiency.

  6. The local disk can store 99 sets of programming files, and the USB interface can be imported graphically. The file transfer is simple and does not require complicated line change and machine adjustment procedures.

  7. One-key calibration function for the overall offset of solder joints, which can be used to calibrate the offset of the solder joints or other reasons.

  8. The system is divided into operators, administrators, super users, etc. to enter the screen, which is convenient for the use, management and maintenance of the welding machine.

  9. Adopting inverter DC welding power source, stable performance, fast welding speed, constant current working mode, eliminating long-term welding current instability factors, and different welding power sources and welding methods can be selected according to customer requirements, and integration is convenient.

  10. It comes with a welding current monitoring system, which can monitor the welding current in real time.

  11. The spot welding power supply has a false welding alarm function, which can directly communicate with the motion controller, which can record the position of the false welding, and the welding needle replacement forecast reminder.

  12. Spot welding efficiency is higher, welding efficiency is about 4 times that of labor, high stability, labor saving, time cost saving.

  Single-sided automatic spot welding adopts microcomputer control, and the core parts are imported from Japan and Taiwan. The accuracy, stability, and life of the whole machine are more than doubled than other domestic parts. It also has the function of solder joint virtual welding record, which can be manual or automatic. Repair welding.

  2. Parameters of automatic spot welding function

  1. Project single-sided automatic spot welding machine

  2. Model ST-1850T

  3. Y-axis stroke 450mm

  4. X-axis stroke 450mm

  5. Maximum spot welding speed 0.4S/point: 1800PCS/hour

  6. The maximum speed of motor drive is 300mm/S

  7. The maximum number of batteries loaded X direction: 20 Y direction: 20

  8. The number of file groups that can be stored is 99 groups

  9. Operating system embedded system + man-machine screen

  10. Transmission mode Taiwan TBI precision screw and guide rail

  11. Drive mode closed loop motor

  12. Repeat positioning accuracy ±0.02mm

  13. Dimensions (mm) L: 900, W: 900, H: 1400

  14. The power of the whole machine is 1500W

  15. The weight of the whole machine is 300KG

  16. The maximum load-bearing weight of Y-axis is 30KG (according to customer requirements)

  Shenzhen Site Technology Co., Ltd. is a high-tech production enterprise integrating R&D, production and sales of automated welding equipment and power battery PACK line equipment. The professional technical engineering team provides customers with timely and perfect pre-sales and after-sales services.

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What should be paid attention to in the daily maintenance and maintenance of spot welding machine?
Correct operation and maintenance of the spot welding machine can not only extend the service life of the spot welding machine, but also ensure safety during use. Therefore, frequent maintenance and maintenance are very important. Then let Site Technology introduce to you how to do the daily maintenance and maintenance of the spot welding machine.
2021-12-02
What are the common problems in the welding of precision spot welders?
What are the common problems in the welding of precision spot welders?
Common problems in the welding of precision spot welders: the welding point is not penetrated, and the welding spatters, which makes the spot welder unable to weld. Therefore, in actual use of the spot welding machine, the following items should be paid attention to.
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The influence of the pressure of the intermediate frequency spot welder on the welding quality
The influence of the pressure of the intermediate frequency spot welder on the welding quality
In the actual intermediate frequency spot welding machine, adjusting the electrode pressure is one of the key parameters of spot welding. The nature of the workpiece adjusts the parameters and pressure. Excessive or too small electrode pressure will reduce the load-bearing capacity and dispersion of the solder joints, especially for tensile loads.
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Introduction to the workflow of automatic battery spot welding machine
Introduction to the workflow of automatic battery spot welding machine
One is to adjust the effective value of the welding current to make the heat of the internal power source change significantly; second, due to the concentration and contraction of the contact points of the two weldments during the operation of the automatic spot welding machine, concentrated heating occurs there , And the plastic junction area first seems to form unevenly during spot welding plus this unfavorable factor
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