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What should be paid attention to when welding with automatic spot welding machine?

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What should be paid attention to when welding with automatic spot welding machine?

  • Time of issue:2021-03-22

What should be paid attention to when welding with automatic spot welding machine?

(Summary description)In the welding process of the automatic spot welding machine, the common problem is that the welding spot cannot be penetrated and spattered during the welding process, which leads to the poor welding quality of the spot welding machine. Therefore, in actual application, you should pay attention to:

  • Time of issue:2021-03-22
  • Views:
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  In the welding process of the automatic spot welding machine , the common problem is that the welding spot cannot be penetrated and spattered during the welding process, which leads to the poor welding quality of the spot welding machine. Therefore, in actual application, you should pay attention to:

  1. The welding point is not penetrated, the nugget is not formed or the formation is not good.

  1. No leakage, that is, no "bean-like" nugget arrangement during spot welding. This defect is very dangerous, it will greatly change the welding strength.

  2. Debug the welding parameters. If there is no problem with the verification parameters, you need to check the main power circuit, such as: whether the power supply is sufficient, whether the welding transformer is damaged, etc.

  2. Too many automatic spot welding machines.

  1. Check whether the insulation resistance between the bracket and the body is bad, and whether it forms a local short circuit.

  2. Check whether the contact surface, such as the flexible joint of copper, is severely oxidized. The formation of contact resistance will increase heat generation.

  3. Check whether the thickness of the welding seam and the continuity of the load meet the requirements, and whether the welding machine is overheated.

  4. Check whether the inlet water pressure, water volume, and water supply temperature are appropriate, and whether the system is separated by dirt, which will cause the electric arm to overheat due to poor cooling.

  3. Accidental splashing during welding.

  1. Check whether the current is too large or the pressure is too low.

  2. Insufficient strength of the welding workpiece: the welding current is getting smaller and smaller, and the welding phenomenon is not strong.

  Shenzhen Site Technology Co., Ltd. is a high-tech production enterprise integrating R&D, production and sales of automated welding equipment and power battery PACK line equipment. The professional technical engineering team provides customers with timely and perfect pre-sales and after-sales services.

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Common problems in the welding of precision spot welders: the welding point is not penetrated, and the welding spatters, which makes the spot welder unable to weld. Therefore, in actual use of the spot welding machine, the following items should be paid attention to.
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In the actual intermediate frequency spot welding machine, adjusting the electrode pressure is one of the key parameters of spot welding. The nature of the workpiece adjusts the parameters and pressure. Excessive or too small electrode pressure will reduce the load-bearing capacity and dispersion of the solder joints, especially for tensile loads.
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One is to adjust the effective value of the welding current to make the heat of the internal power source change significantly; second, due to the concentration and contraction of the contact points of the two weldments during the operation of the automatic spot welding machine, concentrated heating occurs there , And the plastic junction area first seems to form unevenly during spot welding plus this unfavorable factor
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