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Automatic spot welding machine for special-shaped battery pack

Classification:

Battery automatic spot welding machine

Key words:

Automatic spot welding machine for special-shaped battery pack


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Product Description

1. Project name: CNC spot welding machine for single-sided special-shaped battery pack

1850. Model: ST-<>TR

3. Introduction to equipment

Suitable for electric vehicle battery packs, car battery modules, street lamp batteries, balance car battery packs, scooter battery packs, mobile power supplies, starting battery pack modules, power tool battery packs, laptop battery packs, etc., all kinds of battery combinations!

Fourth, functional characteristics

1. Support breakpoint start, support automatic start and manual start mode conversion.

2. Simple programming, support any point programming and array programming, can realize gap spot welding, single point, double point mode fast switching, spot welding path optimization, improve efficiency, local disk can store 99 groups of programming files, USB interface can be imported graphically.

3. The spot welding head takes the center point of the two welding pins as the center of the circle, and the angle is continuously adjustable, which is suitable for spot welding of various special-shaped split connecting pieces.

4. The system is divided into operators, administrators, super users, etc. to enter the screen, which is convenient for the butt welding machine

Use, manage and maintain.

5. Using transistor welding power supply, digital energy setting, precise control of welding energy, pulse welding unique and excellent to provide better welding quality, stable performance, firm and beautiful welding machine, less spatter, safe operation.

6. With welding current monitoring system, it can monitor welding current in real time.

7. The spot welding power supply has the function of virtual welding alarm, which can directly communicate with the motion controller to record the virtual welding position and remind the solder pin replacement forecast.

8. The welding efficiency is about 4 times that of labor, high stability, labor and time cost.

5. Technical parameters

Input voltage

Single phase 200-240VAC taxi 10% 50/60HZ

X-axis travel

0-400m m(max) support customization

Y-axis travel

0-500 mm (max) can be customized

Z-axis travel

0-40mm

W-axis angle

0-180 degrees

Welding speed

0.5 sec/point; 1500-1800 PCS/hour

The maximum speed of the motor drive

1500mm/s

Maximum loading cell (18650).

500pcs(20*25)

The number of filegroups that can be stored

99 groups

operating system

Embedded system + man-machine screen

Transmission mode

Servo motor + TBI screw + linear guide

Spindle electrodes

Dongling servo motor

Spot welding machine head

Dongling servo motor

Angle adjustment

Closed-loop motors

Nickel sheet material

Nickel-plated steel or pure nickel

Weld nickel strip thickness

0.1mm-0.3mm; Above 0.2mm, split and bump

Overall dimensions (mm)

900 L*1000W*1600H

Repeatable positioning accuracy

±0.02mm

6. Machine parameters and power parameters

1. Equipment power supply: single-phase 200-240VAC 10% 50/60HZ;

2. Equipment weight: 280 KG;

3. Overall size: 900mm (length) * 1000mm (width) * 1600mm (height);

4. Usage environment:

4.1 Please avoid using this equipment in places with high temperature, high humidity, vibration or impact, metal powder, welding spatter, and pay attention to the control of the ambient temperature around the equipment;

4.2 The equipment must be grounded and separated from the personnel grounding wire.

5. Equipment service life: more than 5 years.

6. Technical parameters of transistor welding power supply:

Models

PDB-6000A

Input power (V).

200-240VAC 10% 50/60HC

Output current (A).

6000A

Maximum voltage (V).

30V

Control mode

Constant current/voltage control

Cooling method

Forced air cooling

Maximum power consumption

350W

Weight (Kg).

38.5

Voltage setting range

0.00-9.99V

The current is limited up and down

000-999A  0.00-9.99KA

Overall dimensions (W×H×D).

220×340×530

Usage

0.1-025Nickel sheet welding

7. Configuration table

Key component name

brand

Origin

Model

Lead screw

TBI

Taiwan

1602

guide rail

Upper silver

Taiwan

15C rail

Control system

Motion controllers

Embedded systems

Independent research and development

PMC-306

touch screen

Velentong

Taiwan

Tk-6071iQ

Spindle motor

Dongling servo motor/optional

Domestic

DM1M-04A6018S

Corner motor

Blue Technology

Domestic

QL57HS76

Servo sonotrode motor

Dongling servo motor

Domestic

DM1M-01A40I81

Controller switching power supply

Mean Well

Taiwan

LRS-100-24

The spindle motor is powered

Switching power supply

Mean Well

Taiwan

LRS-360-36

Photoelectric sensor

Omron

Japan

EE-SX672

Welder power supply

Stern Technologies

Independent research and development

PDB-6000A

Welding machine head

Stern Technologies

Independent research and development

ST-102

 

 

 

 

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