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Automatic spot welding machine for special-shaped battery pack
Classification:
Battery automatic spot welding machine
Key words:
Automatic spot welding machine for special-shaped battery pack
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Product Description
1. Project name: CNC spot welding machine for single-sided special-shaped battery pack
1850. Model: ST-<>TR
3. Introduction to equipment
Suitable for electric vehicle battery packs, car battery modules, street lamp batteries, balance car battery packs, scooter battery packs, mobile power supplies, starting battery pack modules, power tool battery packs, laptop battery packs, etc., all kinds of battery combinations!
Fourth, functional characteristics
1. Support breakpoint start, support automatic start and manual start mode conversion.
2. Simple programming, support any point programming and array programming, can realize gap spot welding, single point, double point mode fast switching, spot welding path optimization, improve efficiency, local disk can store 99 groups of programming files, USB interface can be imported graphically.
3. The spot welding head takes the center point of the two welding pins as the center of the circle, and the angle is continuously adjustable, which is suitable for spot welding of various special-shaped split connecting pieces.
4. The system is divided into operators, administrators, super users, etc. to enter the screen, which is convenient for the butt welding machine
Use, manage and maintain.
5. Using transistor welding power supply, digital energy setting, precise control of welding energy, pulse welding unique and excellent to provide better welding quality, stable performance, firm and beautiful welding machine, less spatter, safe operation.
6. With welding current monitoring system, it can monitor welding current in real time.
7. The spot welding power supply has the function of virtual welding alarm, which can directly communicate with the motion controller to record the virtual welding position and remind the solder pin replacement forecast.
8. The welding efficiency is about 4 times that of labor, high stability, labor and time cost.
5. Technical parameters
Input voltage |
Single phase 200-240VAC taxi 10% 50/60HZ |
X-axis travel |
0-400m m(max) support customization |
Y-axis travel |
0-500 mm (max) can be customized |
Z-axis travel |
0-40mm |
W-axis angle |
0-180 degrees |
Welding speed |
0.5 sec/point; 1500-1800 PCS/hour |
The maximum speed of the motor drive |
1500mm/s |
Maximum loading cell (18650). |
约500pcs(20*25) |
The number of filegroups that can be stored |
99 groups |
operating system |
Embedded system + man-machine screen |
Transmission mode |
Servo motor + TBI screw + linear guide |
Spindle electrodes |
Dongling servo motor |
Spot welding machine head |
Dongling servo motor |
Angle adjustment |
Closed-loop motors |
Nickel sheet material |
Nickel-plated steel or pure nickel |
Weld nickel strip thickness |
0.1mm-0.3mm; Above 0.2mm, split and bump |
Overall dimensions (mm) |
900 L*1000W*1600H |
Repeatable positioning accuracy |
±0.02mm |
6. Machine parameters and power parameters
1. Equipment power supply: single-phase 200-240VAC 10% 50/60HZ;
2. Equipment weight: 280 KG;
3. Overall size: 900mm (length) * 1000mm (width) * 1600mm (height);
4. Usage environment:
4.1 Please avoid using this equipment in places with high temperature, high humidity, vibration or impact, metal powder, welding spatter, and pay attention to the control of the ambient temperature around the equipment;
4.2 The equipment must be grounded and separated from the personnel grounding wire.
5. Equipment service life: more than 5 years.
6. Technical parameters of transistor welding power supply:
Models |
PDB-6000A |
||
Input power (V). |
单相200-240VAC 士10% 50/60HC |
||
Output current (A). |
6000A |
Maximum voltage (V). |
30V |
Control mode |
Constant current/voltage control |
Cooling method |
Forced air cooling |
Maximum power consumption |
350W |
Weight (Kg). |
38.5 |
Voltage setting range |
0.00-9.99V |
||
The current is limited up and down |
000-999A 0.00-9.99KA |
||
Overall dimensions (W×H×D). |
220×340×530 |
||
Usage |
0.1-025Nickel sheet welding |
7. Configuration table
Key component name |
brand |
Origin |
Model |
Lead screw |
TBI |
Taiwan |
1602 |
guide rail |
Upper silver |
Taiwan |
15C rail |
Control system |
Motion controllers Embedded systems |
Independent research and development |
PMC-306 |
touch screen |
Velentong |
Taiwan |
Tk-6071iQ |
Spindle motor |
Dongling servo motor/optional |
Domestic |
DM1M-04A6018S |
Corner motor |
Blue Technology |
Domestic |
QL57HS76 |
Servo sonotrode motor |
Dongling servo motor |
Domestic |
DM1M-01A40I81 |
Controller switching power supply |
Mean Well |
Taiwan |
LRS-100-24 |
The spindle motor is powered Switching power supply |
Mean Well |
Taiwan |
LRS-360-36 |
Photoelectric sensor |
Omron |
Japan |
EE-SX672 |
Welder power supply |
Stern Technologies |
Independent research and development |
PDB-6000A |
Welding machine head |
Stern Technologies |
Independent research and development |
ST-102 |
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2023-06-14
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